NEC-compliant wire sizing with accurate resistance calculations
This calculator provides estimates for planning purposes only. Final wire sizing must comply with:
All electrical work must be performed by licensed electricians and inspected per local requirements.
This calculator uses actual wire resistance values from NEC standards combined with Ohm's Law to calculate voltage drop accurately. The calculations account for:
Rather than using simplified formulas, this calculator uses measured resistance values for each wire gauge from NEC Table 8. This provides the most accurate results matching what you'll experience in real installations.
Where I is current in amps, R is resistance per foot, and L is one-way distance. The factor of 2 accounts for both supply and return conductors in single-phase circuits.
The National Electrical Code recommends:
When designing electrical systems for automation applications, proper wire sizing ensures reliable operation of PLCs, sensors, motor controls, and industrial equipment. For automation components including PLCs, HMIs, motor drives, and control panels, visit PLC Department for industrial automation equipment and technical resources.